ESAB Warrior Edge DX pulsed MIG welder

£10,000.00 exc VAT

TO HIRE EDGE 500 @ £250 p/week

The ESAB Warrior Edge DX water cooled pulsed MIG inc. digital gas and all advanced processes.

NOTE. All Warrior Edge pulsed welders we sell come with the latest LP14 2026 USB updates! These are done in our workshop. The ESAB engineers are continually improving all processes and settings, making this a future-proofed and always evolving machine.

Send us an email to arrange for a free demonstration at your facility, or come see one weld in our workshop. We’ll recreate a test piece of your job requirements (material, thickness, prep and weld positioning), and we’ll show you how to max the DX out.

The Arc Dynamics feature is staggering. This is an additional pulse control setting that allows the operator to fine tune the physics of the pulse rate. By turning it up and down it alters the weld aesthetic when welding different materials, to maximise cleanliness, reduced heat, speed, and penetration.

  • NOTE. Arc Dynamics is set in the middle @ ‘0’ as standard (this is a nice place to start)
  • When turning up arc dynamics (+1 to +9 maximum), this increase the pulse, and gets a cleaner faster weld. You may have to increase the ‘trim’ (extra wire feed) by small increments (0.1) to accommodate the increased pulse speed. The trade off to increasing AD is that there is slightly less penetration / fusion, due to reduced heat input. This usually isn’t a problem though, as penetration is still present.
  • When turning down arc dynamics (-1 to -9 maximum), this decreases the pulse, and gets a deeper weld with more penetration. Pulse is still present and extracting the heat input / keeping spatter to a minimum, but is good for thicker materials, ensuring all welds pass.

Product Description

PACKAGE INCLUDES:

  • Warrior Edge 500 DX Synergic Pulse Water Cooled MIG welder
  • RobustFeed Edge wire feeder
  • 10m interlink cable 70mm²
  • 3m x 6mm² 4-core SY power supply cable fitted
  • On wheels with bottle trolley
  • MB501 x 3m or 4mtr water cooled MIG torch
  • 600amp x 5mtr 70mm² earth lead c/w Myking screw-type clamp
  • 3mtr 20bar 6mm ID 3/8th nut argon hose
  • 415V 32amp 4 or 5-pin red plug
  • Assembled
  • Weld tested

SETUP FOR EITHER OF THE BELOW:

SPECIFICATIONS:

  • Synergic Pulse MIG, Synergic MIG, ROOT, CRAFT, THIN, SPEED, Manual MIG, MMA stick
  • Duty rating @ 100% – 400 amps
  • Duty rating @ 60% – 500 amps
  • Pulls 3-phase 30amps @ 500amps full power
  • 32amp MCB D-rated trip needed

The Warrior Edge DX is the best pulsed MIG welder in the world… by far. See 4043 aluminium 1.2mm wire pulse MIG welds here using the Warrior Edge.

Available with either 5, 10 or interlink length (all in stock here at Spectrum Chesterfield).

We have the UK’s largest rental fleet of the Edge DX in stock, and have never seen results as good when using the pulsed settings on stainless and aluminium. ROOT process is also beyond words and bizarre to witness (crazy how it works). Spectrum will help you get dialed in straight away with the exact Arc Dynamic, volts, amps, and trim settings for any and every material you’re wanting to weld, to the highest standard imaginable.

The Warrior Edge DX is the full-blooded flagship model with every and all feature, including:

  1. Premium pulsed settings for all grades and variations of mild steel, stainless, duplex, inconel 625, 310 chromium nickel, and aluminium.
  2. ROOT process, which is a mind-blowing way to weld pipe root (like Lincoln Electric STT Surface Tension Transfer, but better) or used to bridge prep up to 25mm wide with solid wire on vertical up! (yes, it is actually unbelievable and sets instantly). Click here and here to see ROOT results in our workshop.
  3. SPEED process, for ultra fast high deposition and low dilution welds, with targeted penetration and vastly reduced heat affected zones (yes, this process literally ticks every box a welder could ever want).
  4. THIN process, which is a fast process for MIG welding super thin stainless. THIN has the ability to replace welding jobs that typically require intricate stainless TIG welding, which can be very slow and unpractical when needing to welds lots of the same parts.
  5. CRAFT process, which is twin-pulse for ultra clean spatter free aluminium welds. Amazing on thin stainless steel (looks like TIG).
  6. DEEP processes to follow mid-2026 (only available on the DX model).

The digital control panel on the inside of Robust Feed Edge is incredibly user-friendly, and you’ll be up and running within minutes. After seeing how much the Edge can articulate a weld with Arc Dynamics and give you access to fine tune the physics of the weld pool, you’ll never want to go back to an old school normal MIG welder again. It’s a genuine joy to weld with.

NOTE. Always perform a quick 5 second ‘TRUEARC compensate‘ (done from the digital feeder menu) on the steel before welding. You do this if changing torch, position of wire feeder and interlink cable, or adjusting earth lead cable / cable length. This is an auto calibration inductance reset, that super tunes the Warrior Edge cable resistance feedback, to achieve the best synergic settings.

Want more information? Call us...
01246 205 267 info@spectrumweldingsupplies.co.uk
Brand

ESAB

Cooling system

Water Cooled

Welding Equipment Type

MIG PULSE Welding

Supply Voltage

415V

Processes

CRAFT TWIN PULSE (DX only), PULSE (CX, DX & Rustler), ROOT (DX only), SPEED (CX & DX), Synergic MIG (CX & DX), THIN (DX only)

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